DTS Steam Air Retort Machine
What is Steam Air Retort Machine?
DTS steam air retort is a device that can achieve efficient, fast and uniform sterilization in a counter pressure environment. This equipment is equipped with a fan on the basis of steam sterilization, so that the heating medium and packaged food are in direct contact and forced convection. At the same time, air is allowed to exist in the retort, and the pressure can be controlled independently of the temperature.
Suitable for a wide range of packaging forms
The system is equipped with a flexible temperature control heating method, which can be linear or step-wise according to different requirements of products and processes. The built-in fan fully mixes steam and air to achieve precise temperature control of ±0.3°C and excellent heat distribution. In addition, this technology directly uses steam to heat up without heating through other media, thus increasing the heating speed and sterilization efficiency.
For different packaging of different products, the equipment can set multiple stages of control to ensure the best sterilization effect.

Why Choose DTS Steam Air Retort Machine?

DTS retort equipped with precise control system of the entire process cycle
Precise temperature control

Precise temperature control

The temperature control module developed by DTS supports multi-stage temperature control, allowing the sterilization process of different products to accurately control the temperature, thereby improving product quality.
Perfect pressure control

Perfect pressure control

The module also has pressure control capabilities and is suitable for a variety of packaging formats. Whether they are rigid containers such as iron cans or aluminum cans, or flexible containers such as plastic bottles, plastic boxes, glass bottles, or even inflatable flexible packaging, they can easily meet the requirements and the pressure can be controlled within ±0.05Bar.
High cleanliness product packaging

High cleanliness product packaging

Indirect heating and cooling are performed through DTS's patented spiral wound heat exchanger. The process water does not directly contact the steam and cooling water. Impurities in the steam and cold water will not be brought to the retort, avoiding secondary contamination of the product; no need water treatment chemicals (no need to add chlorine), and the life of the heat exchanger is greatly extended.
Micro-cooling system

Micro-cooling system

The micro-cooling system can smoothly transition the retort from a constant temperature state to a cooling state, so as to avoid damage to product packaging caused by loss of pressure control. This is particularly important for two-piece jars, glass bottles and flexible packaging products.
Compliant with FDA/USDA certification

Compliant with FDA/USDA certification

DTS has profound practical experience in the field of thermal verification, in-depth understanding of FDA/USDA regulations and guidelines, and masters cutting-edge sterilization technology. DTS's temperature control module ensures the efficiency and safety of the sterilization process by providing excellent reliability, accuracy and stability, thereby enabling your products to reach higher quality standards during the production process.
Rapid heating, energy saving and environmental protection

Rapid heating, energy saving and environmental protection

This device does not need to be heated by an external medium (such as water), but steam is used to heat up, increasing the heating speed and minimizing steam loss. In addition, the equipment is equipped with a waterproof hammer device to ensure that no noise is generated during the production process, creating a quiet and comfortable working environment for users.
Why Choose DTS Steam Air Retort Machine?

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How Our Steam Air Retort Machine Works
How Our Steam Air Retort Machine Works
After the product is loaded into the basket, it is sent to the sterilization retort and the retort door is closed. Through four-layer safety interlocking, the cauldron door ensures safety. The door is mechanically locked throughout the sterilization process.

The sterilization process is carried out automatically according to the entered microprocessor controller (PLC) recipe.

This system uses steam heating to heat food packaging without using other heating media, such as water in the spray system as an intermediate medium. In addition, the powerful fan will ensure that the steam in the retort forms an effective circulation, so that the steam is evenly distributed in the retort and improves the heat exchange efficiency.

During the entire process, the pressure inside the sterilization retort is controlled by the program through an automatic valve for feeding or discharging compressed air. Since it is a mixed sterilization of steam and air, the pressure in the retort is not affected by temperature. The pressure can be freely set according to the packaging of different products, making the equipment applicable to a wider range of applications (applicable to three-piece cans, two-piece cans, flexible packaging bags, glass bottles, plastic packaging, etc.).

Working Principle
The temperature distribution uniformity in the retort is +/-0.3℃, and the pressure is controlled at 0.05Bar. Ensure the efficiency of the sterilization process and the stability of product quality.

    Certificates

    Our Commitment To Quality, Safety & Sustainability

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    EAC Certification

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    ISO 9001:2015 Certification

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    ISO 14001:2015 Certification

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    ISO 45001:2018 Certification

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    ASME Certification

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    NB Certification

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    CE Certification

    Steam Air Retort Machine

    DTS steam air retort is a device that can achieve efficient, fast and uniform sterilization in a counter pressure environment.

    View This Machine

    Consultation
    Consultation

    We advise our clients in a professional and targeted manner before contracts are signed. We have comprehensive expertise in plant planning and project management. The goal is to achieve maximum output performance and plant availability.

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    Configuration
    Configuration

    Are you planning a filling line? Then you should talk to us.
    Not only do we design our machines into existing systems, but we also have extensive canned food line integration capabilities, designing and planning complete systems for glass, cans and other containers efficiently and economically.

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    Authentication
    Authentication

    We have major regional certifications worldwide and can provide ASME, CE, CSA, CRN, DOSH, MOM, KEA, EAC, SABER, NR13 and other certifications to ensure the smooth delivery of equipment in your region. If you need any other certifications, we can handle it too.

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    Product Testing
    Product Testing

    Thermal verification of the sterilizing autoclave is an important step in the product sterilization process. It consists of verifying the temperature uniformity within the autoclave chamber during the sterilization process to ensure that all products receive the same amount of heat. This validation is especially important when significant changes related to the heat treatment occur (e.g., acquisition of a new autoclave, new sterilization process).

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    FDA
    FDA

    DTS company's equipment test site, equipped with a 3T / H gas boiler, for each piece of equipment before leaving the factory to strictly do 100% hot test machine (steam test) and the heat distribution in the pot test, so that each piece of equipment can achieve 100% qualified to ensure the quality of the equipment.

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    Cultivate
    Cultivate

    Training can be conducted on-site at the company or in our testing laboratory. The laboratory is designed specifically for students to combine theoretical knowledge with practical experience. Throughout the training process, heat treatment experts will provide support and guidance. We also assist in applying the test results to industrial production sites.

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    Spare Parts
    Spare Parts

    Spare parts for DTS autoclaves
    Maintaining your machine ensures its longevity, reliability and optimization of its use. We recommend that you replace worn or damaged parts to prevent malfunctions that could lead to a reduction in the performance of the machine.

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    Maintenance
    Maintenance

    In order to ensure that our customers have a good experience with DTS equipment, we also provide regular maintenance services. Our technicians will come to your home during exhibitions or customer visits to provide equipment testing and software updates to ensure that your equipment is always in optimal working condition.

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    Consultation

    Configuration

    Authentication

    Product Testing

    FDA

    Cultivate

    Spare Parts

    Maintenance

    What Our Clients Say
    We have a perfect quality traceability system and safety measures to ensure the reliability, stability and uniformity of sterilization effect of product quality. Therefore, we have accumulated successful cooperation cases with leading customers and received positive praise and feedback from customers.
    Benefits of Working With DTS
    With 24 years of industry experience, more than 7,500 batch retorts have been successfully delivered. We have customers in 45 countries and local agency services in 16 countries and regions, with a proven track record in North America and Europe.
    Design PlanningDesign Planning

    Design Planning

    We provide one-stop service, covering the whole process from design to delivery. DTS develops customized plans based on your products, covering project details, time management, team collaboration and resource optimization, and provides full support and guidance. We can provide overall sterilization solutions for the food and beverage industry
    Quality AssuranceQuality Assurance

    Quality Assurance

    Strict processing process Including raw material preparation, processing, assembly, testing and packaging to ensure product quality and performance meet the expected requirements. With a perfect quality traceability system and safety measures to ensure the reliability of product quality, stability and sterilization effect uniformity.
    R&D CapabilityR&D Capability

    R&D Capability

    38 people technical research and development team, with a number of patents and certification. The laboratory can provide process testing and thermal verification services.
    After-sales ServiceAfter-sales Service

    After-sales Service

    24/7 Customer Service. Efficient and perfect on-site or remote guidance installation services and maintenance to ensure the continuous operation of equipment. Provide local agent services in 16 countries and regions.

    FAQ of DTS Steam Air Retort Machine

    • I am interested in your product, could you please send catalogue or website to me?

      Our company has 24 year experience, and customers spread to 45 countries, cooperated with Nestle, Mars, Bonduelle, Budweiser, Dole, Shineway and other group companies. For knowing more about DTS, please kindly check attached our catalogue and presentation.

    • How long about the process time?

      Normally this should be provided from your side, but according to our experience, it’s around 60min.

    • Which kind retort is suitable for our product?

      Could you please tell me your product, packaging, packaging size and other basic information? And did you used retort before?

    • How much steam, water will consume for this retort?

      I will send you the utility consumption in the proposal.

    • Your competitors offer us 7 days of free installation and debugging, can you provide it too?

      Yes, we can provide 7 days of free installation and debugging(different customers need specific analysis).

    • How long is the delivery time? Can it be shortened?

      Could you please tell me when do you plan to use the machine? Is it urgent or not? Normally we require 4 months, but if it’s urgent for you, I will talk with our production manager

    • What is your after sale service?

      Our service team consists of 20 engineers can provide customers with one-to-one timely and effective 7*24 remote online services. Providing training services for customers personnel to DTS. We have agencies in 16 countries.

    • Do you have any local service?

      Yes, we can provide the before and after sale service in your country. If you need any more information about the machine, you can contact them or me, we will do our best to meet your needs.

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